Design and function of a spur gear with helical gear wheels; planning, assembly and disassembly

Learning objectives/experiments

• function and design of a helical spur gear unit
• planning and presentation of the assembly process, supported by augmented reality
• assembly and disassembly, including for the purposes of maintenance and repair
• read and understand engineering drawings (PDF files, DXF files, STEP files)
• familiarisation with different file formats and their application, e.g. for 3D printing and CNC machining
  ….

Design and function of a mitre gear; planning, assembly and disassembly

Learning objectives/experiments

• function and design of a mitre gear unit
• planning and presentation of the assembly process, supported by augmented reality
• assembly and disassembly, including for the purposes of maintenance and repair
• read and understand engineering drawings (PDF files, DXF files, STEP files)
• familiarisation with different file formats and their application, e.g. for 3D printing and CNC machining
  ….

Design and function of a planetary gear; planning, assembly and disassembly

Learning objectives/experiments

• function and design of a planetary gear with fixed hollow wheel
• planning and presentation of the assembly process, supported by augmented reality
• assembly and disassembly, including for the purposes of maintenance and repair
• read and understand engineering drawings (PDF files, DXF files, STEP files)
• familiarisation with different file formats and their application, e.g. for 3D printing and CNC machining
  ….

Design and function of a spur and worm gear; planning, assembly and disassembly

Learning objectives/experiments

• function and design of a spur and worm gear
• planning and presentation of the assembly process, supported by augmented reality
• assembly and disassembly, including for the purposes of maintenance and repair
• read and understand engineering drawings (PDF files, DXF files, STEP files)
• familiarisation with different file formats and their application, e.g. for 3D printing and CNC machining
  ….

Test system for determining the mechanical efficiency of different gear types, system control via PLC

Learning objectives/experiments

• together with a gear (MT 120, MT 121, MT 122, MT 123)
  • determination of the mechanical efficiency of gears by comparing the mechanical driving and braking power for: spur and worm gears, spur gears, bevel gears, planetary gears
  • efficiency dependent on speed
  • efficiency dependent on torque

….

Preventive maintenance based on the example of a separation process, system control via PLC

Learning objectives/experiments

• maintenance work on an industrial plant
  • time-controlled
  • sensor-controlled
  • supported by augmented reality
• familiarisation with the application of gear units in an industrial plant
  ….

Design and function of a centrifugal pump; planning, assembly and disassembly

Learning objectives/experiments

• function and design of a centrifugal pump
• planning and presentation of the assembly process, supported by augmented reality
• assembly and disassembly, including for maintenance and repair purposes
• read and understand technical drawings in imperial measurements (PDF, DXF and STEP files)
• familiarisation with different file formats and their application, e.g. for 3D printing and CNC machining
  ….

Design and function of a piston pump; planning, assembly and disassembly

Learning objectives/experiments

• function and design of a piston pump
• planning and presentation of the assembly process, supported by augmented reality
• assembly and disassembly, including for maintenance and repair purposes
• read and understand technical drawings in imperial measurements (PDF, DXF and STEP files)
• familiarisation with different file formats and their application, e.g. for 3D printing and CNC machining
  ….

Design and function of a gear pump; planning, assembly and disassembly

Learning objectives/experiments

• function and design of a gear pump
• planning and presentation of the assembly process, supported by augmented reality
• assembly and disassembly, including for maintenance and repair purposes
• read and understand technical drawings in imperial measurements (PDF, DXF and STEP files)
• familiarisation with different file formats and their application, e.g. for 3D printing and CNC machining
  ….

Understanding design and function of the pump; planning and executing assembly, disassembly and maintenance

Learning objectives/experiments

• design and function of a multistage pump and its components
• assembly and disassembly for maintenance and repair purposes
• replacing components (e.g. seals, bearings or impellers)
• troubleshooting, fault assessment
• planning and assessment of maintenance and repair operations
  ….

Understanding design and function of the pump; planning and executing assembly, disassembly and maintenance

Learning objectives/experiments

• design and function of a screw pump and its components
• assembly and disassembly for maintenance and repair purposes
• replacing components (e.g. seals)
• troubleshooting, fault assessment
• planning and assessment of maintenance and repair operations
  ….

Understanding design and function of the pump; planning and executing assembly, disassembly and maintenance

Learning objectives/experiments

• design and function of a diaphragm pump and its components
• assembly and disassembly for maintenance and repair purposes
• replacing components (e.g. seals or bearings)
• troubleshooting, fault assessment
• planning and assessment of maintenance and repair operations
  ….

Understanding design and function of the pump; planning and executing assembly, disassembly and maintenance

Learning objectives/experiments

• design and function of an in-line centrifugal pump and its components
• assembly and disassembly for maintenance and repair purposes
• replacing components (e.g. seals)
• troubleshooting, fault assessment
• planning and assessment of maintenance and repair operations
  ….

Base unit when constructing a complex piping system

Learning objectives/experiments

• in conjunction with an accessory pump (standard chemicals pump HL 962.01, canned motor pump HL 962.02, side channel pump HL 962.03, standard chemicals pump with magnetic clutch HL 962.04) and a suitable water supply, e.g. HL 962.30 with HL 962.32
  • mounting of the pump and alignment of the electric motor
  • familiarisation with various methods of aligning the motor and pump
  • commissioning and leak testing
  • recording a pump characteristic
    ….

Typical pump as used in process engineering

Learning objectives/experiments

• in conjunction with HL 962, HL 962.30 and HL 962.32
  • operation of a standard pump
  • recording the pump characteristic
  • leak testing
  • alignment of pump and drive motor

Hermetic centrifugal pump, particularly suitable for pumping liquid gases

Learning objectives/experiments

• in conjunction with HL 962, HL 962.30 and HL 962.32
  • operation of a canned motor pump
  • recording the pump characteristic
  • leak testing

Self-priming three-stage pump

Learning objectives/experiments

• in conjunction with HL 962, HL 962.30 and HL 962.32
  • operation of a side channel pump
  • recording the pump characteristic
  • leak testing
  • alignment of pump and drive

Hermetic centrifugal pump according to ISO 5199

Learning objectives/experiments

• in conjunction with HL 962, HL 962.30 and HL 962.32
  • operation of a standard chemicals pump with magnetic clutch
  • recording the pump characteristic
  • leak testing
  • alignment of pump and drive

Study project with extensive practical relevance for training in metal working professions by constructing a hydraulic tensile/compression testing device

Learning objectives/experiments

• read and understand technical documentation
• plan and execute assembly steps and sequences
• familiarisation with machine elements and components
• commission and inspect materials tester after successful assembly
• plan, implement and evaluate maintenance operations
  ….

Mechanical and electrical engineering assembly kit: fully functional data acquisition for the materials tester MT 190

Learning objectives/experiments

• fundamentals of data acquisition: familiarisation with sensors, electronics for recording and outputting measured values, interfaces, software
• read and understand technical documentation
• plan and execute assembly steps and sequences
• commissioning and inspection of a data acquisition system following assembly
• system integration: connect materials tester and data acquisition
  ….

Design and function of control valves; determination of the Kv value

Learning objectives/experiments

• together with control valves RT 390.01 – RT 390.06
  • demonstration and functional testing of control valves
  • determination of K_v and K_vs values
  • plotting valve characteristics
  • dynamic response of control valves: plotting step responses
    ….

Maintenance and operational check: four different fittings and actuators

Learning objectives/experiments

• function and mode of operation of various valves and fittings
  • pneumatic shut-off butterfly valve
  • pneumatic spherical segment valve
  • pneumatic control valve with electro-pneumatic positioner
  • pressure reducing valve
    ….

Recording characteristic curves of industrial fittings and a centrifugal pump

Learning objectives/experiments

• characteristics of a centrifugal pump
• behaviour during operation and function of
  • ball valve
  • butterfly valve
  • shut-off valve
    ….

Preventive maintenance based on the example of a separation process, system control via PLC

Learning objectives/experiments

• maintenance work on an industrial plant
  • time-controlled
  • sensor-controlled
  • supported by augmented reality
• familiarisation with the application of gear units in an industrial plant
  ….

Study project with high practical relevance for training in metal and electrical professions: assembly of a refrigeration system from individual components

Learning objectives/experiments

• reading and understanding technical documentation
• in conjunction with ET 150.02
  • planning and executing assembly steps and processes
  • making pipe joints in accordance with a system diagram
  • carrying out electrical installation in accordance with a circuit diagram
    ….