Components in piping systems and plant design
GUNT offers a comprehensive range of educationally valuable section models, assembly and maintenance exercises from the field of pipe systems and plant construction.
Components in piping systems and plant design
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Engineering animations such as cutaway models are ideally suited to representing processes and functions. GUNT uses up-to-date original parts for its cutaway models. Movement and switching functions are maintained.
Cutaway model of an industrial component used in pipework installations
Learning objectives/experiments
- familiarization with the construction and functionality of all parts
Cutaway model of an industrial component used in pipework installations
Learning objectives/experiments
- familiarization with construction and functionality of all parts
Cutaway model of an industrial component used in pipework installations
Learning objectives/experiments
- familiarization with the construction and functionality of all parts
Cutaway model of an industrial component used in pipework installations
Learning objectives/experiments
- familiarization with the construction and functionality of all parts
Cutaway model of an industrial component used in pipework installations
Learning objectives/experiments
- familiarization with the construction and functionality of all parts
Cutaway model of an industrial component used in pipework installations
Learning objectives/experiments
- familiarization with the construction and functionality of all parts
Cutaway model of an industrial component used in pipework installations
Learning objectives/experiments
- familiarization with the construction and functionality of all parts
Cutaway model of an industrial component used in pipework installations
Learning objectives/experiments
- familiarization with the construction and functionality of all parts
Cutaway model of an industrial component used in pipework installations
Learning objectives/experiments
- familiarization with the construction and functionality of all parts
Cutaway model of an industrial component used in pipework installations
Learning objectives/experiments
- familiarization with the construction and functionality of all parts
Cutaway model of an industrial component used in pipework installations
Learning objectives/experiments
- familiarization with the construction and functionality of all parts
Cutaway model of an industrial component used in pipework installations
Learning objectives/experiments
- familiarization with the construction and functionality of all parts
Cutaway model of an industrial component used in pipework installations
Learning objectives/experiments
- familiarization with the construction and functionality of all parts
Cutaway model of an industrial component used in pipework installations
Learning objectives/experiments
- familiarization with the construction and functionality of all parts
Cutaway model of an industrial component used in pipework installations
Learning objectives/experiments
- familiarization with the construction and functionality of all parts
Cutaway model of an industrial component used in pipework installations
Learning objectives/experiments
- familiarization with the construction and functionality of all parts
- comparison of various working principles
Cutaway model of an industrial component used in pipework installations
Learning objectives/experiments
- familiarization with the construction and functionality of all parts
Cutaway model of an industrial component used in pipework installations
Learning objectives/experiments
- familiarization with the construction and functionality of all parts
Cutaway model of an industrial component used in pipework installations
Learning objectives/experiments
- familiarization with the construction and functionality of all parts
Demonstration panel with various pump impellers
Learning objectives/experiments
- familiarization with construction parts and their function
Cutaway model from water and gas mains
Learning objectives/experiments
- familiarization with the construction and functionality of all parts
Cutaway model from water and gas mains
Learning objectives/experiments
- familiarization with the construction and functionality of all parts
Cutaway model from water and gas mains
Learning objectives/experiments
- familiarization with the construction and functionality of all parts
Cutaway model from water and gas mains
Learning objectives/experiments
- familiarization with the construction and functionality of all parts
Cutaway model from water and gas mains
Learning objectives/experiments
- familiarization with the construction and functionality of all parts
Cutaway model from water and gas mains
Learning objectives/experiments
- familiarization with the construction and functionality of all parts
Cutaway model from water and gas mains
Learning objectives/experiments
- familiarization with the construction and functionality of all parts
Cutaway model from water and gas mains
Learning objectives/experiments
- familiarization with the construction and functionality of all parts
Cutaway model from water and gas mains
Learning objectives/experiments
- familiarization with the construction and functionality of all parts
Assembly exercises are part of the GUNT assembly, maintenance and repair practice line. Systematic assembly and disassembly of valves and fittings is practiced.
Assembly exersises valves and fittings
Design and function of a pneumatically driven control valve; planning, assembly and disassembly
Learning objectives/experiments
- function and design of a pneumatically driven control valve
- planning and presentation of the assembly process
- assembly and disassembly, including for the purposes of maintenance and repair
- read and understand engineering drawings (PDF files, DXF files, STEP files)
- familiarisation with different file formats and their application, e.g. for 3D printing and CNC machining
….
Design and function of an electrically driven control valve; planning, assembly and disassembly
Learning objectives/experiments
- function and design of an electrically driven control valve
- planning and presentation of the assembly process
- assembly and disassembly, including for the purposes of maintenance and repair
- read and understand engineering drawings (PDF files, DXF files, STEP files)
- familiarisation with different file formats and their application, e.g. for 3D printing and CNC machining
….
Planning, assembly, disassembly: function and design of a shut-off valve
Learning objectives/experiments
- design and function of a shut-off valve
- assembly and disassembly, including for the purposes of maintenance and repair
- reading and understanding engineering drawings
- planning and presentation of the assembly process
- familiarisation with various machine elements: thread mechanism, seals, packing gland
….
Assembly, disassembly and maintenance of industrial fittings
Learning objectives/experiments
- design and function of a wedge gate valve
- design and function of an angle seat valve
- assembly and disassembly, including for the purposes of maintenance and repair
- replacing components (e.g. seal)
- comparison of 2 different valves and fittings
….
Assembly, disassembly and maintenance of industrial fittings
Learning objectives/experiments
- design and function of a butterfly valve
- design and function of an a non-return valve
- assembly and disassembly, including for the purposes of maintenance and repair
- replacing components (e.g. seal)
- comparison of 2 different valves and fittings
….
Assembly, disassembly and maintenance of industrial fittings
Learning objectives/experiments
- design and function of a ball valve
- design and function of a shut-off valve
- assembly and disassembly, including for the purposes of maintenance and repair
- replacing components (e.g. seal)
- comparison of 2 different valves and fittings
….
Pressure test for GUNT assembly kits MT 154, MT 156, MT 157 and MT 158
Learning objectives/experiments
- the following experiments can be conducted together with valves and fittings, such as a wedge gate valve or angle seat valve (MT 156), butterfly valve or non-return valve (MT 157), ball valve or shut-off valve (MT 158)
- correct connection of valves to a flange coupling
- familiarisation with the terms “nominal pressure” and “test pressure”
- performing the final test for the GUNT MT 154, MT 156, MT 157 and MT 158 assembly kits
- checking the free movement of the valves and fittings
….
With GUNT’s assembly and maintenance exercises for pumps, students are given the opportunity to gain insight into the function and structure of various pumps.
Assembly and maintenance exercises: pumps
Design and function of a centrifugal pump; planning, assembly and disassembly
Learning objectives/experiments
- function and design of a centrifugal pump
- planning and presentation of the assembly process, supported by augmented reality
- assembly and disassembly, including for maintenance and repair purposes
- read and understand technical drawings in imperial measurements (PDF, DXF and STEP files)
- familiarisation with different file formats and their application, e.g. for 3D printing and CNC machining
….
Design and function of a piston pump; planning, assembly and disassembly
Learning objectives/experiments
- function and design of a piston pump
- planning and presentation of the assembly process, supported by augmented reality
- assembly and disassembly, including for maintenance and repair purposes
- read and understand technical drawings in imperial measurements (PDF, DXF and STEP files)
- familiarisation with different file formats and their application, e.g. for 3D printing and CNC machining
….
Design and function of a gear pump; planning, assembly and disassembly
Learning objectives/experiments
- function and design of a gear pump
- planning and presentation of the assembly process, supported by augmented reality
- assembly and disassembly, including for maintenance and repair purposes
- read and understand technical drawings in imperial measurements (PDF, DXF and STEP files)
- familiarisation with different file formats and their application, e.g. for 3D printing and CNC machining
….
Understanding design and function of the pump; planning and executing assembly, disassembly and maintenance
Learning objectives/experiments
- design and function of a multistage pump and its components
- assembly and disassembly for maintenance and repair purposes
- replacing components (e.g. seals, bearings or impellers)
- troubleshooting, fault assessment
- planning and assessment of maintenance and repair operations
….
Understanding design and function of the pump; planning and executing assembly, disassembly and maintenance
Learning objectives/experiments
- design and function of a screw pump and its components
- assembly and disassembly for maintenance and repair purposes
- replacing components (e.g. seals)
- troubleshooting, fault assessment
- planning and assessment of maintenance and repair operations
….
Understanding design and function of the pump; planning and executing assembly, disassembly and maintenance
Learning objectives/experiments
- design and function of a diaphragm pump and its components
- assembly and disassembly for maintenance and repair purposes
- replacing components (e.g. seals or bearings)
- troubleshooting, fault assessment
- planning and assessment of maintenance and repair operations
….
Understanding design and function of the pump; planning and executing assembly, disassembly and maintenance
Learning objectives/experiments
- design and function of an in-line centrifugal pump and its components
- assembly and disassembly for maintenance and repair purposes
- replacing components (e.g. seals)
- troubleshooting, fault assessment
- planning and assessment of maintenance and repair operations
….
The large scale of the experimental plants and the use of industrial components deliver results close to reality.
Assembly of real piping and plant installations; together with HL 960.01: operational testing on a pipe network
Learning objectives/experiments
- design and function of valves and fittings, piping elements and system components
- planning of piping and system installations according to specification, e.g. a process schematic
- selection of components and drafting of requirement lists
- technically correct preparation and execution of system assembly
- reading and understanding engineering drawings and technical documentation
….
Installation and removal of pumps in plants; water supply for HL 960
Learning objectives/experiments
- installing a pump in a system
- connecting and aligning motor and pump
- familiarisation with various alignment methods:
- straight edge, dial gauges
- familiarisation with key system components
….
Assembly of real piping and plant installations, space-saving setup
Learning objectives/experiments
- design and function of valves and fittings, piping elements and system components
- planning of piping and system installations according to specification, e.g. a process schematic
- selection of components and drafting of requirement lists
- technically correct preparation and execution of system assembly
- reading and understanding engineering drawings and technical documentation
….
Base unit when constructing a complex piping system
Learning objectives/experiments
- in conjunction with an accessory pump (standard chemicals pump HL 962.01, canned motor pump HL 962.02, side channel pump HL 962.03, standard chemicals pump with magnetic clutch HL 962.04) and a suitable water supply, e.g. HL 962.30 with HL 962.32
- mounting of the pump and alignment of the electric motor
- familiarisation with various methods of aligning the motor and pump
- commissioning and leak testing
- recording a pump characteristic
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Demonstration of key aspects of wastewater technology. Transparent piping system allows view of the inside to observe the flow conditions.
Learning objectives/experiments
- pressure curve in the downcomer
- bypass
- incorrect flow behaviour with defective ventilation of the pipes
- incorrect flow behaviour with incorrect pipe sizing
- flow at pipe offset
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Investigations on centrifugal pumps, control valves, piping and fittings. Large scale industrial components and high-quality instrumentation deliver realistic measurement results.
Learning objectives/experiments
- experiments with pumps, valves and fittings and pipe sections
- operating behaviour of centrifugal pumps in individual or parallel operation
- measurement of the NPSH value of pumps
- pressure losses in pipe sections with different surface roughness
- pressure losses in pipe fittings
….
